Donate Bitcoin

Donate Paypal


PeakOil is You

PeakOil is You

Petrobank Toe to Heel Air Injection Process

Discussions of conventional and alternative energy production technologies.

Petrobank Toe to Heel Air Injection Process

Unread postby notacornucopian » Sat 02 Apr 2005, 18:09:34

Hello all,

I saw a link over at the EnergyResources Yahoo Discussion Group that reported the Canadian government had authorized $ 9 million towards a pilot project using the "THAI" process up at Christina Lake. I found some more info on the process after a quick search Process West
Is this for real ? 70 to 80 % recovery using almost no NG and water ?
Anybody out there know any more ?
User avatar
notacornucopian
Peat
Peat
 
Posts: 147
Joined: Tue 27 Apr 2004, 03:00:00
Location: Southern Alberta, Canada

Unread postby JBinKC » Sat 02 Apr 2005, 23:54:34

I am very aware of this company and unfortunately no I don't know all of the information other than what you know. The Petrobank website does not share in the entire process since it is patented. I own some shares of Petrobank ticker PBG on the Toronto exchange but it is only a tiny investment because of the lack of information behind the technology other than what they state.

My apprehension on buying a large stake in it is if the process is so efficient a larger player would have taken them out by now.
User avatar
JBinKC
Lignite
Lignite
 
Posts: 254
Joined: Sat 14 Aug 2004, 03:00:00

Unread postby Antimatter » Sun 03 Apr 2005, 04:56:10

A paper from 2001 posted by FatherOfTwo in an earlier tar sands thread mentions this technology and is well worth a read: http://www.nrbp.org/papers/034.pdf
(cant paste sections, seems to be copy protected pdf).

Seems like a much better method of extraction - no need for huge amounts of water and gas, should result in a much better EROEI, and some of the extra CO2 will remain underground. The oil is also upgraded in situ through thermal cracking and coking, 11.5 API to 18-20 API according to pdf above. Makes me wonder if this process could also be used to produce oil from oil shale.
User avatar
Antimatter
Tar Sands
Tar Sands
 
Posts: 587
Joined: Tue 04 Jan 2005, 04:00:00
Location: Australia

Unread postby Antimatter » Sun 03 Apr 2005, 06:17:30

More details here: http://ior.rml.co.uk/issue2/rd/universities/bath.htm

THAI - 'Toe-to-Heel Air Injection', is a radically new process, which remedies the problems associated with conventional in-situ combustion (ISC). Conventional ISC operates as a long-distance displacement process (Figure1), due to the conventional well-spacing arrangement used. THAI is an integrated horizontal wells process, and operates via short-distance displacement, as shown in Figure 1. It therefore falls into the same category of heavy oil processes as SAGD (Steam Assisted Gravity Drainage) and VAPEX (Vapor Extension, of SAGD). In THAI, heavy oil, which is mobilized in the Mobile Oil Zone (MOZ), ahead of the combustion front (Figure1), drains into the open section of the horizontal producer a short-distance below. Typically, this is only a few tens of metres, in contrast to 100's of metres for conventional, long-distance displacement.

THAI operates in a HTO mode (high temperature oxidation), typically 450 to 600 º for a heavy oil reservoir. This is absolutely essential to maintain vigorous in-situ combustion, and avoidance of LTO (low temperature oxidation). Over 50 three-dimensional combustion cell experiments, at low pressure, have been performed by the Bath IOR Group. A typical set of results for Athabasca Tar Sand bitumen is shown in Figure 1. The THAI process can be applied to heavy or medium heavy oil (e.g. West of Shetlands Clair oil demonstrated very good combustion characteristics), and can be operated in primary or secondary/tertiary mode (post-waterflood, - cold production, -steamflood). The process is very stable, due to the near-vertical combustion front, as shown by the STARS numerical simulation for Wolf Lake Oil in Figure 2. Oxygen breakthrough into the horizontal producer well is prevented by the (mainly) forced flow displacement in the MOZ, which acts to control gas override. Residual fuel (coke) deposited in the lower part of oil layer creates a 'sealing' or permeability profiling effect, directing injected air towards the high temperature combustion zone, in the upper part of the oil layer. The principal benefits of THAI are: very high oil recovery, 80-85% OOIP; substantial in-situ upgrading (6-8 ºAPI) - worth 40 ¢ for every API point); high thermal efficiency and substantial environmental benefits, including reduction of S (30-40%),N (>90%),heavy metals (>90%). The process also generates power station amounts of energy in the reservoir. If recovered, it could provide most of the energy to run upstream operations and surface facilities, and contribute towards creating a sustainable IOR process.


CAPRI: this process is a catalytic extension of THAI. A standard refinery hydrotreating catalyst (NiMo/CoMo) is employed, gravel-packed, around the horizontal producer well (Figure 2). Lighter oil in the MOZ (thermally cracked) is displaced and caused to flow over the annular layer of catalyst and into the horizontal producer well. CAPRI achieves an 8 ºAPI upgrading, additional to that achieved by THAI. There is the potential, therefore, to in-situ upgrade a heavy oil or bitumen of 8-10 ºAPI gravity, virtually to a light oil of 24-26 ºAPI (Figure 2), in a one-step downhole process. This downhole technology has potential to make huge savings on the cost of surface upgrading plant by using the reservoir as a downhole reactor.


Simulation runs here: http://ior.rml.co.uk/issue7/rnd/universities/bath/

Some info on pilot plant here: http://ior.rml.co.uk/issue6/rnd/Universities/Bath/bath.htm
User avatar
Antimatter
Tar Sands
Tar Sands
 
Posts: 587
Joined: Tue 04 Jan 2005, 04:00:00
Location: Australia

Unread postby khebab » Sun 03 Apr 2005, 08:19:40

from the first link above:
Future research is targeted at modelling reaction kinetics for various heavy crudes, bitumen and also medium-heavy oils (especially in relation to the North Sea ). Other topics are reservoir heterogeneity, bottom water and gas cap reservoirs, and start up protocols.

It seems that this technique is not suitable for most of the oil reservoirs. A lot of research still ahead.
khebab
Tar Sands
Tar Sands
 
Posts: 899
Joined: Mon 27 Sep 2004, 03:00:00
Location: Canada

Unread postby FatherOfTwo » Mon 04 Apr 2005, 18:00:17

70-80% is definitely eye-popping, isn't it notacornucopian?

JbinKC, a large player likely hasn’t bought them out because they are still working on their pilot project, and based on Petrobank’s website there is some preconceptions about the technology, “Conventional Fireflooding (CFF) using vertical wells has been tested in the past and generally has not been economicâ€
User avatar
FatherOfTwo
Tar Sands
Tar Sands
 
Posts: 960
Joined: Thu 11 Nov 2004, 04:00:00
Location: Heart of Canada's Oil Country

Unread postby The_Virginian » Tue 05 Apr 2005, 10:10:01

Any body have the scoop on the trials in California?

I just have a hard time accepting parroted theoretical figures from the co.'s website.

This is important to know, if these folks are successful, the effects of PO would be delayed 20 years.... Suadi Arabia could be left to it's own devices, and so many other changes would make all of our planning and flustering temporarily irrelevant.
[urlhttp://www.youtube.com/watchv=Ai4te4daLZs&feature=related[/url] "My soul longs for the candle and the spices. If only you would pour me a cup of wine for Havdalah...My heart yearning, I shall lift up my eyes to g-d, who provides for my needs day and night."
User avatar
The_Virginian
Heavy Crude
Heavy Crude
 
Posts: 1684
Joined: Sat 19 Jun 2004, 03:00:00

Unread postby FatherOfTwo » Tue 05 Apr 2005, 12:12:17

The_Virginian wrote:Any body have the scoop on the trials in California?


Can you point me to the place on the company website which says there are trials in California? The trials I know of are in Cold Lake Alberta, which has oil sands.
User avatar
FatherOfTwo
Tar Sands
Tar Sands
 
Posts: 960
Joined: Thu 11 Nov 2004, 04:00:00
Location: Heart of Canada's Oil Country

Unread postby The_Virginian » Tue 05 Apr 2005, 17:45:00

can't find it either, maybe it's my memory playing tricks on me (and you?).
[urlhttp://www.youtube.com/watchv=Ai4te4daLZs&feature=related[/url] "My soul longs for the candle and the spices. If only you would pour me a cup of wine for Havdalah...My heart yearning, I shall lift up my eyes to g-d, who provides for my needs day and night."
User avatar
The_Virginian
Heavy Crude
Heavy Crude
 
Posts: 1684
Joined: Sat 19 Jun 2004, 03:00:00

Unread postby FatherOfTwo » Tue 05 Apr 2005, 18:14:01

The_Virginian wrote:Any body have the scoop on the trials in California?

I just have a hard time accepting parroted theoretical figures from the co.'s website.

This is important to know, if these folks are successful, the effects of PO would be delayed 20 years.... Suadi Arabia could be left to it's own devices, and so many other changes would make all of our planning and flustering temporarily irrelevant.


IMNSHO, the effects of PO would not be delayed 20 years, but they could be greatly reduced (at least for North America in terms of Alberta oil sands.. venezuela will have an impact for whoever else takes that oil.)

The recoverability rates of the resource may increase dramatically. This is something that most Peak Oiler’s don’t admit. Pressure to tap those resources, in a "peak oil is well known" environment will be immense, forcing the resource to be tapped as fast as humanly possible. But the logistics to ramp up are still significant, which is why I say the effects won't be delayed but reduced.

Just today I was reading a report in the local paper about the waste water treatment problems they are having in Ft. McMurray. The plant is designed to process waste water from 50,000 people and they are pushing 10,000 above that. The municipality has said it will halt development on housing etc. unless the municipal government gets help… these kinds of things, along with construction time requirements for the plants are the problems that will prevent the oil sands from delaying Peak Oil… but this is a good thing... we'll get our wakeup call but still be sitting on a substantial resource.
User avatar
FatherOfTwo
Tar Sands
Tar Sands
 
Posts: 960
Joined: Thu 11 Nov 2004, 04:00:00
Location: Heart of Canada's Oil Country

Unread postby FatherOfTwo » Thu 07 Apr 2005, 12:39:57

Just a correction of my earlier post.
The pilot is occuring in Christina Lake, not Cold Lake.
User avatar
FatherOfTwo
Tar Sands
Tar Sands
 
Posts: 960
Joined: Thu 11 Nov 2004, 04:00:00
Location: Heart of Canada's Oil Country

Unread postby Antimatter » Sat 18 Jun 2005, 04:20:47

I thought I'd add this FAQ to this thread, it contains some detailed information on the THAI process.

http://www.petrobank.com/ops/html/cnt_heavy_faqs.html

Some of the main points:

THAI™ offers many potential advantages over SAGD, including higher resource recovery (70–80) percent of the original oil-in-place, lower production and capital costs (one horizontal well and no water treating and handling), minimal usage of natural gas and fresh water, a partially upgraded crude oil product, reduced diluent requirements for transportation, and significantly lower greenhouse gas emissions. The THAI™ process also has potential to operate in reservoirs that are lower in pressure, containing more shale, lower in quality, thinner and deeper than SAGD.


Because we don't inject steam, water rates in THAI™ are low- only 10% of those for SAGD. Also there will be no need to purify the water for re-use. Unlike SAGD, the high heat (plus 400°C) generated by the THAI™ process “flashes” most of the reservoir water producing low-salinity water. Produced water is expected to be of industrial quality after standard biological treatment to remove organics. Because of the low volumes involved in the THAI™ pilot, produced water will be sent to a disposal well.


The THAI™ process is more Kyoto friendly. Natural gas is not burned to produce steam therefore CO 2 emissions are lower. Heat from produced fluids and combusted solution gas can be used for power generation, replacing power generated from coal. Less energy is required to pipeline the upgraded oil without added diluent. The high-energy process of refinery coking will not be needed, further reducing emissions.


The expected air/oil ratio is 1,500 m³ air/m³ oil or 8.4 mscf/bbl. The energy for this is well below the energy required to generate high- pressure steam in the SAGD process. Although energy from hot combustion fluids will not be harnessed in the pilot, there is ample energy available to drive the air compressors and make the process energy-self-sufficient.


Heres a nice picture illistrating the process:

Image
User avatar
Antimatter
Tar Sands
Tar Sands
 
Posts: 587
Joined: Tue 04 Jan 2005, 04:00:00
Location: Australia

Oil Sands: Petrobank THAI technology update

Unread postby FatherOfTwo » Wed 26 Jul 2006, 14:38:55

Petrobank has initiated their air injection phase at Whitesands.

A quick review for those not up to speed:
THAI uses significantly less water and natural gas, significantly increases total oil recoverable, traps CO2 underground and partially upgrades the oil. A great example of EROEI for oil sands increasing, and helping the environment (at least vis-a-vis standard mining and SAGD operations.)

PETROBANK FIRES UP WHITESANDS THAI'TM' PROJECT

Petrobank Energy & Resources Ltd. has completed the preignition heating cycle (PIHC) on the first well pair at the Whitesands project and commenced air injection on July 20, 2006.

During the PIHC phase, communication between the vertical injection well and the horizontal production well was established by injecting steam in the vertical well located at the toe of the horizontal well. This process developed an expanding hot mobile bitumen zone, and established fluid flow between the injection well and the horizontal production well. During this phase, steam was also circulated in the horizontal production well to aid in the PIHC and to enable high total fluid production rates from the horizontal well. During these operations, the horizontal production well achieved total production rates of up to 1,000 barrels of fluid per day, consisting primarily of condensed steam and formation water and up to a 15-per-cent oil cut of 11-degree API bitumen. By establishing communication between the two wells and introducing a large amount of heat energy into the reservoir to create the mobilized bitumen zone around the vertical well, conditions were determined to be appropriate for the initiation of air injection and to cause in situ combustion.

As the company commences air injection, temperature readings from thermocouples in observation wells near the vertical injection well and in the horizontal production well are expected to show an increase in temperature as the combustion front expands. A period of time will be required for the complete transition from the PIHC production phase into production via the Thai process. Produced fluid and gases will be continuously monitored, and wellbore and reservoir temperatures and pressures will be constantly measured in order to manage the rate at which air injection volumes are increased, the progression of the combustion zone and to optimize surface facilities operations. The company will begin the PIHC phase on the second of the three well pairs once combustion on the first well pair has stabilized.

The Thai process

Thai is an evolutionary in situ combustion technology for the recovery of bitumen and heavy oil that combines a vertical air injection well with a horizontal production well. Thai integrates existing proven technologies and provides the opportunity to create a step change in the development of heavy oil resources globally. During the process, a high-temperature combustion front is created underground where part of the oil in the reservoir is burned, generating heat, which reduces the viscosity of the remaining oil allowing it to flow by gravity to the horizontal production well. The combustion front sweeps the oil from the toe to the heel of the horizontal producing well, recovering up to an estimated 80 per cent of the original-oil-in-place while partially upgrading the crude oil in situ. Petrobank controls all intellectual property rights to the Thai process and related enhancements, including the patented Capri technology, which offers the potential for further in situ upgrading through the use of a wellbore integrated catalyst.

Thai has many potential benefits over other in situ recovery methods, such as SAGD (steam-assisted gravity drainage). These benefits include higher resource recovery, lower production and capital costs, minimal usage of natural gas and fresh water, a partially upgraded crude oil product, reduced diluent requirements for transportation, and lower greenhouse gas emissions. The Thai process also has the potential to operate in lower-pressure, lower-quality, thinner and deeper reservoirs than current steam-based recovery processes.

Thai can also be applied to other heavy oil deposits and it is the company's strategy to initiate projects in mobile oil reservoirs in Canada and/or internationally. The ultimate goal is to capture a global portfolio of heavy oil resources where the application of the Thai technology can lead to greatly improved recovery rates and significant long-term value growth for the company. In support of this activity, Petrobank's subsidiary, Petrominerales Ltd. (TSX: PMG), is evaluating two large heavy oil technical evaluation areas in Colombia covering 1.1 million acres for the potential application of Thai.
User avatar
FatherOfTwo
Tar Sands
Tar Sands
 
Posts: 960
Joined: Thu 11 Nov 2004, 04:00:00
Location: Heart of Canada's Oil Country

Re: Oil Sands: Petrobank THAI technology update

Unread postby FoxV » Wed 26 Jul 2006, 14:54:47

Thanks Father' I was curious about how the Thai trial was coming.

I also didn't realize there were so many reputed benefits to the process.

Do you have any idea about what the reality might be?
Angry yet?
FoxV
Heavy Crude
Heavy Crude
 
Posts: 1321
Joined: Wed 02 Mar 2005, 04:00:00
Location: Canada

Re: Oil Sands: Petrobank THAI technology update

Unread postby FatherOfTwo » Wed 26 Jul 2006, 16:23:00

FoxV wrote:Thanks Father' I was curious about how the Thai trial was coming.

I also didn't realize there were so many reputed benefits to the process.

Do you have any idea about what the reality might be?


Not being intimately involved with the company, I can only offer my best guess. I think that the benefits are in no way overhyped: way less NG and water, C02 sequestration, upgrading and higher recoverability. The one thing I haven't heard much about is flow rates as compared with SAGD, but that's not to say they aren't as good or equal... I just haven't heard and they probably don't even know yet. And of course, this is still a pilot project, so it could fall flat on its face.

But I think the odds are good that it'll be a big success. Why? Follow the money, all you have to do is look at the stock price to see many are betting it's going to be a success and if it is a success, it'll go a long, long way to rectifying the oil sands (deserved) reputation of copious consumption of fossil fuels, water and high CO2 emissions.

There is no doubt that oil sands will be pursued to the nth degree in the coming years. Let's hope the cost savings of THAI are significant enough that companies adopt the technology en masse and thereby spare the environment too.
User avatar
FatherOfTwo
Tar Sands
Tar Sands
 
Posts: 960
Joined: Thu 11 Nov 2004, 04:00:00
Location: Heart of Canada's Oil Country

Re: Oil Sands: Petrobank THAI technology update

Unread postby FatherOfTwo » Sat 18 Nov 2006, 21:01:00

Things keep trucking along, here is the November 13 press release of the latest update from Whitesands

http://www.petrobank.com/webdocs/news_2 ... -11-13.pdf

snipet:
Air injection and combustion was initiated on the first of the three project wells on July 20, 2006, and we have been continually injecting air into the vertical well of this center well pair. During the first three weeks of air injection, in-situ combustion ignition was confirmed as we measured various indicators of the combustion reaction, including significantly rising temperatures in the reservoir zone, production of combustion gases and rising horizontal well bore temperatures. This trend continued through the third quarter with recorded reservoir temperatures reaching as high as 800 degrees Centigrade. Combustion gas analysis consistently demonstrated a high ratio of carbon dioxide to carbon monoxide, indicating a very high level of conversion of oxygen, hydrocarbon gases indicative of thermocracking of oil in-situ, and free hydrogen generated from high temperature reactions, all indicators of efficient high temperature combustion. These data also suggest that we are upgrading the oil in-situ. We are very early in the process of building out the combustion front in the first THAI™ well pair and estimate that only approximately 7,000 m3 of the reservoir has been affected by combustion at the toe of the horizontal well, which is less than one percent to total reservoir volume expected to be affected by combustion over the life of each THAI™ well pair.


To reiterate, THAI provides:
- WAY less NG than existing oil sands extraction process (NG only needed for preignition process)
- WAY less water (minimal fresh water requirements)
- C02 sequestration (50 percent less greenhouse gas emissions)
- in place upgrading
- much higher recoverability (Estimated 70 - 80% recovery of oil in place)
User avatar
FatherOfTwo
Tar Sands
Tar Sands
 
Posts: 960
Joined: Thu 11 Nov 2004, 04:00:00
Location: Heart of Canada's Oil Country

Re: Oil Sands: Petrobank THAI technology update

Unread postby FatherOfTwo » Wed 22 Nov 2006, 18:12:25

Petrobank Energy ups recovery estimates at Whitesands

Canadian Press

CALGARY — Petrobank Energy and Resources Ltd. has raised its estimate for recoverable oil from its northern Alberta oil sands project by 23 per cent to as much as 658 million barrels.

The Calgary-based oil and gas producer said Wednesday its latest estimate reflects the latest five-well exploration drilling program on portions of its 62 sections of leases on the Whitesands oil sands development in northeastern Alberta.

Full article here
User avatar
FatherOfTwo
Tar Sands
Tar Sands
 
Posts: 960
Joined: Thu 11 Nov 2004, 04:00:00
Location: Heart of Canada's Oil Country

Re: Oil Sands: Petrobank THAI technology update

Unread postby Denny » Thu 19 Apr 2007, 00:03:26

I see this company's shares have jumped about 50% since November. Symbol PBG on the TSX. Still looking hot. I heard Veronica Hersch on BNN give it a plug today. She thinks its good for the long haul.

Anybody else know anything further about the THAI technology?

Image
User avatar
Denny
Heavy Crude
Heavy Crude
 
Posts: 1738
Joined: Sat 10 Jul 2004, 03:00:00
Location: Canada

Re: Oil Sands: Petrobank THAI technology update

Unread postby FoxV » Thu 19 Apr 2007, 12:33:55

I don't really know much more than what's on their website

however they have started up their second well

Has anybody here anything further about prospects of this technology. Is it proving or disproving itself as a usefull extraction method
Angry yet?
FoxV
Heavy Crude
Heavy Crude
 
Posts: 1321
Joined: Wed 02 Mar 2005, 04:00:00
Location: Canada

Re: Oil Sands: Petrobank THAI technology update

Unread postby Blacksmith » Sat 26 May 2007, 21:28:43

I look at insitu in very simple terms, it takes about 1.5 to 2 BOE in Natural Gas to produce one barrel of synthetic crude using conventional steam recovery. Now to me Natural Gas a clean burning fuel is far more valuable then oil. So if we have reduced rates of production or burn 3 or even 4 BOE of bitumen to produce one barrel of insitu synthetic crude we are ahead of the game. I'm glad we have companies like Petrobank thinking outside the box.

"Every man is a smith who forges his own happiness"
Blacksmith
Heavy Crude
Heavy Crude
 
Posts: 1064
Joined: Sun 13 May 2007, 03:00:00
Location: Athabasca, Alberta

Next

Return to Energy Technology

Who is online

Users browsing this forum: No registered users and 150 guests