1366 Technologies claims that it improves the efficiency--a measure of the electricity generated from a given amount of light--of multicrystalline silicon solar cells by 27 percent compared with conventional ones. The company's efficiency and cost claims are based on results from small solar cells (about two centimeters across) made in the lab of Emanuel Sachs, a professor of mechanical engineering at MIT, who is one of the company's founders. 1366 Technologies is building a pilot-scale manufacturing plant that will make full-sized solar cells (about 15 centimeters across). Within a year, the company will decide whether its pilot-plant results justify building a factory for commercial production, Sachs says.

Commercial solar cells made from multicrystalline silicon are normally far less efficient than more expensive ones made from single-crystal silicon, but they're cheaper. The 27 percent improvement will bring multicrystalline cells to efficiencies about the same as single-crystal cells--around 19.5 percent--at the lower costs. So, if the technology successfully scales up, Sachs says, it could significantly bring down the cost of solar electricity. Sachs says that today, solar cells cost about $2.10 per watt generated. When manufactured at a commercial scale, the first cells incorporating his new technology will cost $1.65 per watt. Planned improvements will bring down this cost to about $1.30 a watt, he says. To compete with coal, the cost will need to come down to about $1 a watt, something that Sachs predicts can be achieved by 2012 with further improvements in antireflection coatings and other anticipated advances.